Sachet packing vs flow wrap: The real showdown in modern packaging

Packing small products is indeed a challenge. Not only you need to maintain precision at the granular level but also ensure product quality and safety in every packet. Given this, two machine setups that stand out the most are the sachet packing and flow wrap machine. While both serve excellent purpose in creating consistent small packets, they do have significant differences. Learning these will help you decide which can bring more benefits for your business.

Speed vs precision

Flow wrap machines excel in offering unmatched speed, hence becoming ideal for high-volume products like soaps, chocolates, or biscuits. These are designed to deliver hundreds of packets every minute. On the contrary, the sachet packing machine puts more emphasis on precision, Its meticulous design ensures every dose, be it a liquid or a powder, is measured up to perfection.

Material utilization and waste management

Sachet machines mostly leverage multi-layer laminates to ensure maximum product freshness. However, the film waste generation can skyrocket during calibration and startup. Flow wrap systems, on the other hand, are optimized for using film rolls. Hence, these lower waste generation and offer better material cost efficiency.

Versatility and product compatibility

Sachets dominate the pharmaceutical and FMCG industries, thanks to the excellent protection they offer to powders, liquids, and gels. Flow wraps shine the most with semi-solid and solid items, like medical devices and food bars. In other words, a sachet packing machine brings the goodness of flexibility across versatile product types while flow wrappers offer consistency and strength in high-speed lines.

Maintenance and operational costs

For sachet machines, dosing and sealing mechanisms are quite complex. Hence, maintenance requirements are quite high and require frequent cleaning. Flow wrap machines, on the other hand, are mechanically simpler and guarantee faster changeovers between product sizes.

Conclusion

Given how both these packing machine types excel in one field or the other, it’s crucial you choose the right one based on the desired operational efficiency and the product lines to be packed. With manufacturers at https://akashpack.com/, you can rest assured that you will have seamless access to different machine types, designed for efficiency and consistent performance.